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C_TS422_1909 - SAP S/4HANA Production Planning and Manufacturing

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Interview Questions and Answers

Planned orders can be created through MRP run based on dependent requirements for materials. They can be converted into production orders or purchase requisitions.

A Goods Issue is performed to issue the necessary raw materials or components to a production order. This is typically done using transaction code MB1A or through backflushing.

A Goods Receipt is performed to receive the finished goods from the production order into inventory. This is typically done using transaction code MIGO or through automatic Goods Receipt functionality.

Make-to-stock (MTS) involves producing goods based on forecasted demand and storing them in inventory. Make-to-order (MTO) involves producing goods only after receiving a customer order.

A Planning Calendar defines the working days and shifts for a specific work center. It is used to determine the available capacity for planning purposes.

You can create a Production Order manually using transaction code CO01 or automatically through MRP or Planned Order conversion.

Accurate Master Data (BOMs, Routings, Work Centers) is crucial for efficient production planning and execution. Inaccurate data can lead to errors, delays, and increased costs.

Common challenges include: data migration, user training, process alignment, integration with other modules (e.g., SAP MM, SAP SD), and resistance to change.

A Production Planner is responsible for planning and managing production activities. They use SAP PP to analyze demand, create production plans, schedule production orders, and monitor production progress.

A Work Center represents a specific location in the plant where production operations are performed. It includes information such as capacity, cost center, and responsible person.

MRP is a planning process that uses the master production schedule, BOMs, and inventory data to calculate the quantity and timing of materials needed to meet production requirements.

A Production Order is a document that instructs the shop floor to manufacture a specific quantity of a product. It includes information such as the material to be produced, the quantity, the planned start and end dates, and the routing to be followed.

Capacity Planning involves determining the available capacity of work centers and ensuring that sufficient capacity is available to meet production demand. It helps prevent bottlenecks and delays in the production process.

Shop Floor Control involves monitoring and managing the progress of production orders on the shop floor. It includes activities such as releasing production orders, tracking material consumption, and confirming operations.

Production Reporting involves collecting and analyzing data related to production activities. This data can be used to track performance, identify areas for improvement, and make informed decisions.

Demand Management is the process of forecasting and managing demand for products. It involves analyzing historical sales data, market trends, and customer orders to create a master production schedule.

SAP PP (Production Planning) is an SAP module that helps businesses plan and manage their manufacturing processes. It involves planning production, managing materials, and ensuring efficient execution of production orders.

Key components include: Master Data (Bill of Materials, Routings, Work Centers), Demand Management, Material Requirements Planning (MRP), Production Orders, Capacity Planning, Shop Floor Control, and Production Reporting.

A Bill of Materials (BOM) is a comprehensive list of raw materials, sub-assemblies, intermediate assemblies, parts, and the quantities of each needed to manufacture an end product.

A Routing defines the sequence of operations required to manufacture a product. It includes information such as work centers involved, standard times, and materials used at each operation.

SAP Production Planning (SAP PP) helps companies plan the manufacturing, sale and distribution of goods

Batch Production: Batch production is a method of manufacturing where identical or similar items are produced together.

- SAP Material View: Views with general information about material.

- Production Resource Tools: Production Resources a

Processing material master

- Creation of Bill of Material

- Displaying work center and routing

- Maintaining planning calendar

- Maintaining production lot

- Maintaining quota file

- Defining range of covera

Converting planned order to production order

- Releasing the production order

- Goods issue for production order

- Confirmation of production order

- Goods receipt against production order

Discrete Manufacturing

- Repetitive Manufacturing

- Process Industries

Converting planned order to production order

- Releasing the production order

- Goods issue for production order

- Confirmation of production order

- Goods receipt against production order

Work Center: Activity types and the formulas, cost center and Routing: The time, activity types.

COOIS - Order Information System

MD04 - Stock/Requirements List

MMBE - Stock Overview

MD4C - Order Report

creating BOM- CS01, Changing BOM- CS02 and summarizing BOM - CS13

ERP stands for enterprise resource planning, ERP is all about the core processes needed to run a company: finance, manufacturing, HR, supply chain, services, procurement, and others. At its most basic level, ERP integrates these processes into a single sy

SAP(System Analysis Program Development) is one of the world’s leading producers of software for the management of business processes, developing solutions that facilitate effective data processing and information flow across organisations

Partial list of products of the enterprise software company SAP SE:

- SAP S/4HANA (Enterprise Resource Planning on-premise and cloud)

- SAP Business ByDesign (SME Cloud Enterprise Resource Planning)

- SAP Business One (Small enter

: SAP database tables are created within the data dictionary using transaction SE11 (or SE80) and are used to store data within your SAP system.

6 sessions at max.

NetWeaver: SAP NetWeaver is a software stack for many of SAP SE's applications.

- Transaction Codes in SAP: A transaction code is used to access functions or running programs (including executing ABAP code) in the SAP application mor

Few of the SAP development modules in this post:

- SAP Financial Accounting (FI)

- SAP Controlling (CO)

- SAP Sales and Distribution (SD)

- SAP Production Planning (PP)

- SAP Materials Management (MM)

- SAP

: Disadvantages of SAP:

- Expensive.

- Very Complex.

- Demands highly trained staff.

- SAP Resources are hard to find.

- Lengthy implementation time.

- Can cause internal conflict in organizations.

Presentation Layer, Application Layer, and Database Layer.

There are six main stages in SAP payment run process:  

- Maintain parameters.

- Start proposal run.

- Debit balance check.

- Edit proposal run.

- Start payment run.

- Schedule print

All systems that provide data for access from the BW system or transferring it there are referred to as source systems

Syntax error, Program generation error, and Dictionary activation error or method execution error

Explain with examples that sync with the job description

Explain specific instances with respect to the job JD

The primary aim of the code review is to ensure that the codebase overall product quality is maintained over time. It helps give a fresh set of eyes to identify bugs and simple coding errors. All of the tools and processes of code review are designed to t

The most common software sizing methodology has been counting the lines of code written in the application source. Another approach is to do Functional Size Measurement, to express the functionality size as a number by performing Function point analysis.

Quality control can be defined as a \"part of quality management concentrating on maintaining quality requirements.\" While quality assurance relates to how a process is carried out or how a product is produced, quality control is more the quality managem